Climes × HYUNDAI MOTOR INDIAHY-STAR · WORDMARK PLACEHOLDER
Functional prototype · built to the Hy-Star RFP

Not slides.
A working platform you can click through.

Ten modules, seven roles, one vehicle. Build the part hierarchy, cascade a request to Tier 2, extract materials from an IMDS PDF, calculate on versioned factors, then approve and lock the result.

Your methodology

DCT / FUT / COFF, exactly as you defined it

Thresholds are configuration, not code. Change them and watch parts reclassify live.

Your suppliers

Tier 1 via HyStar SSO, Tier 2 via OTP link

Component-scope-only portal. No hierarchy, no dashboards, nothing they should not see.

Your auditors

Every number traces to a source row

Factor version, input snapshot, who changed what and when. Approve locks the version.

Your stack

Angular 17 · Spring Boot · MySQL on your AWS

Code in HAEI GitLab from day one. Full IP transfer. White-labelled.

Illustrative emission factors, not licensed Ecoinvent data. Interaction is real; the numbers are for demonstration.
esc
HyStarPCF Control Tower
Hyundai
HMI UAT · Illustrative
SA
Illustrative functional prototypeSample automotive data, methodology labels, factors and target-state system metrics are for demonstration and remain subject to HMI confirmation.
Climes Carbon-OS × Hyundai Motor India · Hy-Star

From vehicle BOM to an audit-ready product carbon footprint.

Collect supplier evidence, preserve HMI’s existing LCA logic, calculate automatically with versioned Ecoinvent factors, and trace every kg CO₂e from Tier 2 to the vehicle-level result.

300 Tier 1 suppliers1,200 lower-tier suppliersISO 14067 alignedHyStar SSO + secure OTP links
Guided demo

Switch roles, build a part, cascade to Tier 2, and watch it calculate.

The demo uses realistic automotive sample data for a CRETA front-seat assembly and follows the Phase 1 process described in the RFP.

Programme health at a glance

Collection, data quality, workflow and calculation status across the current reporting cycle.

Reporting cycle · FY 2026–27 · v1.2
Parts in scope
4,862
Across 8 vehicle models
72% assigned
Supplier response
68%
1,017 of 1,500 suppliers active
126 overdue
Calculated PCFs
1,944
Locked, versioned and traceable
312 approved
Primary-data coverage
61%
Measured supplier values by mass
Target 75%

Phase 1 operating flow

Every action remains role-controlled, versioned and available for audit.

1
Create hierarchyVehicle → L1 → sub-components
2
Assign supplierTier 1 ownership through HyStar
3
Cascade requestDCT component to Tier 2 via OTP
4
Collect evidenceMaterial, process, transport, production
5
ValidateCompleteness, range, weight and logic
6
Calculate PCFEcoinvent + HMI allocation logic
7
Approve & reportDrill-down, hotspots and exports

Action centre

What the HMI sustainability team should address today.

Collection portfolio

Prioritized by due date, materiality and data-quality risk.
Vehicle / target partTier 1 supplierProgressQualityDue dateStatus
CRETA · Front Seat Assembly
88100-CW000
Kaveri Seating Systems
13/16 forms82%
High28 Jul 2026Under review
EXTER · Instrument Panel
84710-BV200
Nova Interior Systems
7/13 forms54%
Medium30 Jul 2026In progress
i20 · Wiring Harness
91200-BG110
Southern Auto Cables
4/13 forms31%
Low25 Jul 2026Overdue

Recent activity

A concise view of supplier and review events.
Tier 2 submission receivedSeat frame · Madura Steel Components
11:42
PCF recalculatedEcoinvent 3.10 · result v1.4
10:18
!
Weight mismatch flaggedTrim cover BOM vs IMDS: 0.18 kg
09:51
@
Reminder escalatedSouthern Auto Cables · 3 days overdue
Yesterday
Screen 2 · HMI Super Admin

Configure the reporting cycle and control supplier execution.

Collection rules, forms, supplier assignment and final approval.

Active reporting cycle
FY 2026–27
Forms v1.2 · closes 30 Sep
Active
Tier 1 suppliers
300
247 active in HyStar
82% onboarded
Tier 2 requests
1,386
OTP link-based, controlled visibility
94 expiring
Approval queue
47
Admin-reviewed and ready for final action
Super Admin

Collection strategy

Threshold changes trigger revalidation and recalculation against the current reporting-year form version.

Configuration ID · PCF-FY27-01

Classification thresholds

Automatic DCT / FUT / COFF assignment based on mass contribution. CSP and MIP remain supplier-tagged.
DCT threshold
Direct supplier collection required above this weight contribution.
5%
COFF threshold
Components below this contribution may be cut off, subject to HMI logic.
0.5%
IMDS weight tolerance
Difference allowed between BOM and extracted IMDS mass.
3%
DCT > FUT > COFF precedenceManual CSP / MIP overrideVersioned configurationRecalculation on change

Role & access model

Visibility and approval rights align to the RFP operating model.
RoleAccessVolumeControl
Super AdminAll modules, thresholds, final approval8 usersIP whitelist
AdminValidate, edit, monitor, request corrections24 usersHyStar SSO
Tier 1 SupplierAssigned parts and linked components300HyStar SSO
Tier 2 SupplierAssigned component only1,200OTP link
AuditorRead-only calculations, evidence and trail12Read only

Supplier execution board

Track assignments, requests, reminders, escalations and review status across the programme.

SupplierAssigned L1 partsTier 2 requestsCompletionLast activityRiskNext action
Kaveri Seating Systems Pvt Ltd
Tier 1 · Chennai
2476
Active82%
Today, 11:42Low
Nova Interior Systems India
Tier 1 · Sriperumbudur
1849
Active54%
Yesterday, 16:10Medium
Southern Auto Cables Ltd
Tier 1 · Bengaluru
1132
Overdue31%
21 Jul 2026High
Screen 3 · HMI Super Admin · Dynamic form builder

Configure supplier forms without code changes.

Version-controlled templates by part type, process, tier and cycle. Past submissions stay linked to the form version they were filed on.

Template
Manufacturing Core
Processes · all supplier categories
Current version
v1.2
Effective FY 2026–27
Published
Fields
12
9 mandatory · 3 conditional
Active submissions
386
Remain linked to v1.2
Protected

Field palette

Add fields to the selected section.

Version history

v1.2 · Published
24 Jun 2026 · 386 submissions
v1.1 · Archived
12 Apr 2026 · 102 submissions
v1.0 · Archived
03 Feb 2026 · 41 submissions
Draft changes isolatedRole-based visibilityHistorical versions immutablePublish requires Super Admin
⋮⋮
Grid electricity · kWhMandatory · Tier 1 & 2 · minimum 0
⋮⋮
Renewable electricity · kWhOptional · shown for in-house processes
⋮⋮
Water consumption · litresConditional · Tier 1 · minimum 0
⋮⋮
Natural gas · Nm³Mandatory · Tier 1 & 2
⋮⋮
Compressed air · Nm³Optional · Tier 1 & 2
⋮⋮
Utility evidenceMandatory evidence · PDF/XLSX/JPG · maximum 50 MB
⋮⋮
Scrap generated · kgMandatory · Tier 1 & 2
⋮⋮
Scrap recovery · %Mandatory · range 0–100

Field inspector

Configure visibility, validation and guidance.
Conditional visibility

Show when process type matches the configured rule and the user tier is eligible.

Tier: BothProcess: All
Screen 4 · Product hierarchy & supplier assignment

Build the part hierarchy from vehicle model to sub-component.

Import a BOM or build it manually. Components classify themselves and carry their supplier ownership.

CRETA · Front Seat Assembly

Model SU2i · Target part 88100-CW000 · Total mass 28.40 kg
Hierarchy valid
Front Seat AssemblyL1 · 88100-CW000 · Kaveri Seating Systems
28.40 kg
100%
DCT
Seat FrameL2 · 88110-CW010 · Madura Steel Components
15.20 kg
53.5%
DCT
Stamped steel structureL3 · 88111-CW010 · Tier 2
12.60 kg
44.4%
DCT
Recliner mechanismL3 · 88112-CW010 · Orion Mechanisms
2.60 kg
9.2%
DCT
PU Cushion FoamL2 · 88160-CW000 · HMI Demo Supplier B
5.80 kg
20.4%
DCT
Trim CoverL2 · 88170-CW000 · Textile supplier pending
2.40 kg
8.5%
DCT
Fastener SetL2 · 88590-CW000 · Purchased item
0.80 kg
2.8%
FUT
Label & clipsL2 · 88999-CW000 · Purchased item
0.20 kg
0.7%
FUT

Selected component

Edit metadata, ownership and manual classification tags.

Hierarchy validation

Automated duplicate, mandatory-field and mass reconciliation checks.
Passed
Parent-child structureAll components connected to a valid parent.
Pass
Duplicate part numbersNo duplicates in the current model hierarchy.
Pass
!
Mass reconciliationChild mass sums to 27.00 kg; 1.40 kg retained as assembly overhead.
Review

Supplier cascade preview

DCT components automatically create lower-tier request candidates with a unique request ID and controlled visibility.

ComponentClassAssigned supplierRequest IDAccessExpiryStatus
Stamped steel structure
88111-CW010
DCTMadura Steel Components Pvt LtdHMI-PCF-27-01482OTP · component only07 Aug 2026Ready to send
Recliner mechanism
88112-CW010
DCTOrion Mechanisms IndiaHMI-PCF-27-01483OTP · component only07 Aug 2026Supplier email needed
Screen 5 · Tier 1 supplier workspace

Collect and review process-level supplier data.

Forms are generated from the selected process boundary. Tier 1 suppliers review lower-tier submissions before they roll up to HMI.

Assigned target part
Front Seat Assembly
88100-CW000 · CRETA SU2i
Forms completed
13/16
Autosaved 2 minutes ago
82%
Tier 2 status
2/3
One response pending
Reminder due
Evidence
14
Invoices, meter records and IMDS
Virus scanned

System boundary and process flow

Click a process node to edit it. Forms are generated automatically for in-house, outsourced, assembly and purchased processes.

Raw material receiptPurchased · steel, PU, textile
Stamping & weldingOutsourced · Tier 2
Foam mouldingIn-house · Chennai plant
Final assemblyIn-house · Line SA-04
Dispatch to HMIRoad · 42 km

Raw material receipt

Process attributes and boundary configuration.
Selected

Auto-generated supplier forms

Required sections are controlled by part, process type, tier and reporting period.

Autosaved · 2 min ago
MaterialGrade / standardMassSourceConfidenceStatus
Cold-rolled steelJIS G3141 SPCC kgIMDS PDFPrimaryComplete
Polyurethane foamFlexible PU · 45 kg/m³ kgSupplier measuredPrimaryComplete
Polyester textilePET knit · 280 gsm kgManual entrySecondaryEvidence pending
kWh per assembly
kWh per assembly
Nm³ per assembly
Nm³ per assembly
kg per assembly
%
litres per assembly
kg per assembly
kg per assembly
kg per assembly
kW
hours per assembly
%
kWh per assembly
SourceDestinationDistanceMode / vehicleFuelLoad factorSource quality
Hosur, Tamil NaduChennai supplier plant kmRoad · 16T rigid truckDiesel%Primary
Chennai supplier plantHMI Sriperumbudur kmRoad · 9T truckDiesel%Primary
assemblies / reporting year
assemblies
equivalent assemblies

Electricity meter extract

FY27_Jun_Meter_SA04.xlsx · uploaded 22 Jul

Verified

Fuel invoice bundle

PNG_Q1_Invoices.pdf · uploaded 22 Jul

Verified

Textile supplier declaration

Required before final submission.

Missing
RequestComponentTier 2 supplierCompletenessValidationTier 1 action
HMI-PCF-27-01482Stamped steel structureMadura Steel Components100%Passed
HMI-PCF-27-01483Recliner mechanismOrion Mechanisms India67%In progress
Upstream review rule

Accepted Tier 2 inputs are locked into the Tier 1 submission snapshot before HMI validation. Tier 2 cannot cascade further in Phase 1.

Screen 7 · IMDS OCR & material intelligence

Extract, standardize and map raw-material data.

IMDS PDFs remain editable after OCR. Material grades are standardized across JIS, ASTM, EN and IS before connection to approved LCA datasets.

IMDS document ingestion

Supported input: PDF up to 50 MB · OCR results must be reviewed before use.
Ready
Upload an IMDS PDF

Drag and drop, or use a sample IMDS document for the guided demo.

File encrypted at restVirus scan passedExtracted values editableInput snapshot retained

OCR preview

Detected fields are highlighted with extraction confidence.
0 fields

Extracted material composition

Supplier-declared terminology is preserved alongside the normalized LCA-compatible reference.

IMDS document · MDS-88111-2026-03

Material mapping review

Suggested equivalence uses material standard, composition and properties.
Review required
Supplier declaration
Normalized material / LCA reference
Confidence
Action
SPCC · JIS G3141
Cold rolled steel
96% high
Zn coating 8–12 μm
Electro-galvanized layer
91% high
PA6 GF30
Recliner plastic cover
76% medium

Weight reconciliation

BOM and IMDS weight tolerance is configured at 3%.
1 warning
Seat frame BOM mass15.20 kg
Baseline
IMDS extracted mass15.08 kg
−0.8%
!
Trim cover extracted mass2.22 kg vs 2.40 kg BOM
−7.5%
Recommended action

Request corrected trim-cover evidence, or record the allocation difference before validation.

Screen 8 · Validation, calculation & approval

Validate once, calculate automatically, and preserve every result version.

The background engine stores the Ecoinvent version, factor reference, methodology, input snapshot and formula path used for each result.

Automated validation checks

Completeness, ranges, hierarchy logic, weight consistency, duplicates and allocation reconciliation.
1 error · 1 warning
Required forms completeRaw material, manufacturing, transportation and production.
Pass
Hierarchy and ownershipEvery DCT component has an upstream owner or Tier 2 request.
Pass
!
Trim-cover weight toleranceIMDS mass differs from BOM by 7.5%; configured tolerance is 3.0%.
Allocation reconciliationAllocated energy and output reconcile to plant/process totals.
Pass
Factor mapping completenessAll material and energy flows have approved references.
Pass
!
Transportation evidence incompleteDistance and load factor are supplied; route invoice is pending.
kg CO₂e / assembly

Calculation blocked

Resolve the blocking error and authorise or clear the warning before calculation can begin.

Calculation contextIllustrative method: HMI PCF v2.4 placeholder · Factor DB: Ecoinvent 3.10 placeholder · Boundary: cradle-to-gate · Functional unit: one front-seat assembly
Primary 61%Secondary 34%Estimated 5%

Calculation traceability

Every output can be drilled into from parent part to supplier, process, flow, factor and source evidence.

Materials

Mass × material factor, adjusted for scrap recovery.
41.2%
40.67 kg
Steel
31.8
PU foam
8.4
Other
0.47

Manufacturing

Plant and process energy, utilities, waste and direct emissions.
36.5%
36.03 kg
Electricity
25.9
Fuel
6.4
Waste
3.7

Transport & other

Upstream and downstream logistics plus packaging.
22.3%
22.00 kg
Tier 2 inbound
14.1
HMI delivery
5.5
Packaging
2.4

Review and approval workflow

Approved data is locked. Any post-approval change triggers resubmission, recalculation and reapproval.

KS
Tier 1 supplier submissionKaveri Seating Systems · submitted 24 Jul 2026, 10:04
Submitted
A1
HMI Admin validationPriya Raman · data-quality checks completed
Validated
SA
Super Admin final approvalWaiting for calculation result and warning resolution
Pending
AU
Auditor reviewRead-only evidence and methodology review
Optional

Final decision

A comment is retained for every approve, reject or correction action.
Screen 9 · PCF intelligence, hotspots & audit-ready reporting

Move from a final number to the decisions underneath it.

Drill down from vehicle to part, process, material and supplier; compare periods; identify hotspots; and export the locked result with its audit trail.

Approved PCF
98.70
kg CO₂e per front-seat assembly
Result v1.4 locked
Data confidence
82/100
Primary data weighted by contribution
High
Uncertainty range
±7.4%
Basic Monte Carlo · 1,000 runs
P50 98.7
YoY improvement
−8.6%
Versus FY 2025–26 baseline
On track

Exploded footprint

L1 → L2 → L3 and process-level contribution, with the exact source and factor visible at every level.

Functional unit · one assembly

Contribution by lifecycle source

Cradle-to-gate PCF composition.
98.70 kg CO₂e
98.7kg CO₂e
Raw materials40.67 · 41%
Manufacturing36.03 · 37%
Tier 2 logistics14.10 · 14%
HMI delivery5.50 · 6%
Packaging & other2.40 · 2%

Part-level drill-down

Select a component to open its factor and evidence trail.
Seat frame
54.2
PU cushion foam
19.6
Trim cover
11.4
Recliner
8.1
Other
5.4

Interactive hierarchy and analysis views

Expand the result from vehicle to L1, L2, L3 and process, then switch between supplier, material, process, resource and period views.

Illustrative result package · v1.4

Vehicle → part → process drill-down

Click each row to expand the next contribution level.
CRETA SU2i
Vehicle model · selected target part
98.70100%
L1 · Front Seat Assembly
88100-CW000 · Kaveri Seating Systems
98.70100%
L2 · Seat Frame
88110-CW010 · DCT · Tier 2
54.2054.9%
L3 · Stamped steel structure42.80Primary
Process · stamping & welding11.40Primary
L2 · PU Cushion Foam
88160-CW000 · DCT · Tier 1
19.6019.9%
L3 · Flexible polyurethane8.40Primary
Process · foam moulding11.20Primary
L2 · Trim Cover
88170-CW000 · FUT · Tier 1
11.4011.6%
L3 · Polyester textile7.60Secondary
Process · cutting & sewing3.80Primary
Kaveri Seating
44.5
Madura Steel
32.4
Orion Mechanisms
11.6
Other suppliers
10.2
Stamping & welding
29.4
Foam moulding
21.8
Final assembly
14.1
Purchased materials
13.0
Cold-rolled steel
31.8
Polyurethane
8.4
Polyester textile
5.7
Other materials
3.8
Electricity
25.9
kg CO₂e
Fuel
6.4
kg CO₂e
Water
0.08
kg CO₂e
Grid electricity
18.6 kWh
Renewable electricity
4.2 kWh
Water
46 L
112.4FY 24–25
108.0FY 25–26
98.7FY 26–27
−8.6% YoY−12.2% vs FY24–25Same functional unit

Hotspot opportunities

Prioritized by contribution, data confidence and realistic reduction levers.

Low-carbon steel specification

Seat frame · 31.8 kg CO₂e contribution

#1 hotspot
6.2–9.4 kg CO₂e

Potential reduction per assembly from higher recycled content and EAF-based supply.

Renewable electricity coverage

Foam moulding and final assembly

#2 hotspot
4.8–7.1 kg CO₂e

Potential reduction by increasing verified renewable electricity from 23% to 70%.

Tier 2 load consolidation

Hosur → Chennai inbound route

#3 hotspot
1.6–2.3 kg CO₂e

Potential reduction through average load-factor improvement from 72% to 88%.

Audit-ready result package

What HMI and third-party reviewers receive with every approved PCF result.

Input snapshot

BOM v3.2, supplier forms v1.2, IMDS document IDs, uploaded evidence and allocation settings retained.

Immutable

Method & factor package

HMI PCF methodology v2.4, Ecoinvent 3.10 cut-off, mapped dataset IDs and formula path.

Versioned

Approval and change history

User, role, timestamp, action, old value and new value for every material event.

Auditable
Screen 10 · HMI IT operations console

Monitor platform health, security and background processing.

Operational metrics are illustrative target-state values. HMI IT retains day-to-day visibility into infrastructure, application logs, backups, alerts and integrations.

Illustrative target
99.94%
Application availability
30-day windowTarget ≥99.9%
Live simulation
184 ms
API p95 latency
Last 15 minutesTarget <500 ms
Background queue
3 active
Calculation jobs
0 failedMedian 18.4 sec
Storage
64%
File storage used
6.4 TB / 10 TBAlert at 80%

Infrastructure and job health

Primary, replica, file storage and backup services with operational ownership retained by HMI IT.

Application services

Angular UI, API gateway and Spring Boot services.
Healthy
UI
Web application2 instances · Chennai region
Up
AP
API gateway184 ms p95 · 0.02% errors
Up
BG
Calculation workers3 active · 7 queued
Normal

Data and storage

Encrypted database, replica and file storage.
Healthy
DB
Primary databaseMySQL · AES-256 at rest
Online
RP
Read replicaReplication lag 0.8 sec
Synced
FS
Evidence storageVirus scan and checksum active
Online

Backup & recovery

Illustrative recovery controls and recent test status.
Passed
BK
Daily backupCompleted 02:00 IST · encrypted
Success
RT
Restore testLast tested 18 Jul 2026
Passed
DR
DR runbookRPO/RTO subject to HMI approval
Draft

Alerts and operational actions

Server, disk, failed job, backup and integration alerts are retained and assignable.

!
File storage approaching warning threshold64% used · warning begins at 70% · owner HMI IT
SAP supplier master sync delayedLast successful sync 42 minutes ago · retry scheduled
Nightly backup completedEncrypted snapshot verified · 02:00 IST
Closed

Security controls

Target-state controls shown for the prototype.
TLS 1.2+ in transitExternal, internal and integration traffic.
Active
AES-256 at restDatabase and evidence storage.
Active
Administrative IP whitelistCorporate network and approved VPN.
Active
!
VAPT remediationOne medium item awaiting retest.
Open

Application logs

HMI IT can inspect and export application events without vendor assistance. Illustrative retention: 12 months.

2026-07-24 12:40:18INFOPCF job HMI-PCF-27-01482 completed in 18.4s · result v1.4
2026-07-24 12:39:59INFOEcoinvent dataset cache refreshed · version 3.10 illustrative
2026-07-24 12:38:07WARNSAP supplier master connector retry 2/3 · timeout after 5000ms
2026-07-24 12:32:11INFOOTP session verified for request HMI-PCF-27-01482
2026-07-24 12:25:43INFOEncrypted evidence upload completed · checksum retained
Saved